Putting on the Lacquer.

Damn.

This whole project had been going so well. The lacquering turned out to be a bigger pain than I had even imagined. I started the process the same way that I had started all the other painting sub-steps. I set up the garage in a similar way as before, with the cardboard on ground and the guitar body hanging above. Then I sprayed it, like I had done dozens (?) of times before that and left it to try.

So, imagine my horror when I came back later to find that the first coat I put on was far too thick, and the lacquer had actually dripped a bit on various parts of the guitar. I tried to rub off the drips with my finger, and while that helped just a little, it actually ripped part of the base coat of paint off, revealing the white primer underneath, as well as a gaping gash across the guitar body. It's made even worse because this gash highlights how many layers of primer/paint that I put on there. I even tried to sand off the lumps with my extra-fine sand paper. No dice. Sanding actually just ended up sanding off the freshly sprayed coat of lacquer around the lump, but not the lump itself. I had to stop from fear that I would sand off the base coat before I sanded off the lacquer itself.

So what to do? I decided to fix up the areas where the primer was revealed by using a black marker to color it in as a quick fix. Looking back, I guess I could have just taken the old base coat and tried applying that with one of my paint brushes, but my panicked brain must not have been functioning properly, probably because the lacquer fumes had gotten to my head. For the gashes, themselves, I didn't know what to do, so I decided to trudge forward and keep on applying the lacquer, with thinner coats this time.

Funny enough, I actually spent the whole weekend doing this. I started Saturday morning and stopped applying the lacquer Sunday evening. And I guess I took the "thinner coats" mantra to heart, because at the end of all this, I don't feel like there's enough lacquer on the guitar. I can see parts of it that look pretty glossy, but they're not as glossy as other parts of the guitar. This likely happened because of one of two reasons: 1) The guitar was hanging, so part of it likely dripped down to the lower part of the guitar and 2) I didn't spray a very even coat. The trouble with point 2 is that it was difficult to tell where I had sprayed and where I had not. I started using a headlamp to help identify the 'wet' areas, but apparently that wasn't enough.

So, I don't think the lacquer coat step is finished yet. I'll try again next weekend, and maybe I'll think of something to do.

Thanks for reading.

Once you go Black...

I will admit right now that I was a bit more productive this weekend than my last blog post would have led you to believe. The work depicted in the last one was actually completed on Saturday, and while I wrote the blog post on Sunday, there was more work that was completed in the early mornings of Saturday. As the title may have led you to believe I have successfully applied my base coat of paint. 

Unfortunately, the frantic cleaning that I had done at the end of Saturday was not good enough. While the black coat went on beautifully, the paint gun would occasionally (some might even say frequently) spit out large flecks of primer. These specks were coated in black paint and were rather large. I thought that once it had dried, I would be able to sand off the large bits. Unfortunately, it led to the side effect of just scraping off the layer of black paint on the ball of white primer, and this was only the first coat! I kept on spraying more coats with the hope that the primer specks would eventually stop coming out, and while the frequency of the little balls of white evil slowed, they just kept on coming. 

But then I happened to have an absolute stroke of genius! Or rather, knowing me it was probably innovation breeding from laziness. The white specks that were appearing all over my guitar will now be my new design! Of course, I will also take a toothbrush and some of that white paint I purchased when I painted the rose (hah, remember that?), and using that technique I learned back in high school art class - read: kindergarten - I used the toothbrush to fleck white paint all over the guitar. So now, with the black background and white specks... I have achieved..... SPACE. 

Or a space like a effect, rather. And what a perfect accident it is! With the recent landing of Curiosity on Mars, and my involvement in the space industry, this design really makes quite a lot of sense. And if anyone really doesn't enjoy the space theme, I can always write it off as being 'artistic.' And... here it is!

The paper bag is to keep it from being stuck on the carpet. 

So now the final stretch of painting awaits me. The lacquer. It's terrifying not just because breathing it in is extremely toxic, but because this is the final, irreversible step. Once it's coated, I have to be happy with what I see, because if I'm not, I have to sand the whole thing down back to the wood layer, and that would be a pain, which is undoing 2 months of (intermittent) work! Okay, I'm making it a bigger deal than it actually is. But painting is almost over, and I'll update you all this coming weekend. Wish me luck. 

Thanks for reading!

Applying the Primer

The day has come. 

The part of the project that I have been dreading has finally arrived upon me. I can no longer make up excuses like "oh, I need a right angle drill before I can paint" anymore. All I can do is bite my tongue, close my eyes, and jump head first into my paint cans. Literally. 

As I've said many times before, the first layer of paint that needs to go on is the primer. It basically seals the wood, and preps it for the base color of paint (in my case, it's black). The first I had to do, aside from opening my paint gun, was make sure the viscosity of the paint was at an appropriate thickness. If it was too thick, the spray gun won't work properly, and I risk causing permanent damage to it. You test the viscosity using a nifty tool that they package with the paint gun. It's basically a little cup with a hole on the bottom. You dip it in the paint, and time how long it takes to empty out. If it takes too long, you have to thin it out with the appropriate thinner. Luckily, I didn't need to thin out the primer, as it was at just a thin enough viscosity to be used in the paint gun. 

The next thing I had to deal with was finding a suitable location to paint. I ended up choosing the garage, because it was indoors. Being indoors meant that I didn't have to deal with the wind or other elements of Mother Nature's wrath, and it is one of the lowest traffic-areas in the house, meaning I wouldn't disturb anyone else in their day-to-day activities. So, using all the newspaper and cardboard boxes I could find in the house, I covered up as much of the garage floor as I could. Then, to deal with the guitar, I bought some clothesline and strung it from one side of the garage to the other and suspended the guitar over the newspaper platform in the middle.

The finished product. Looks pretty damn good if I
say so myself!

Operating the paint gun ended up being a lot easier than I thought it would. After turning it on and being surprised by how similar it sounds to a vacuum cleaner, operating it is simply a matter of pulling the trigger, and fiddling with the dial to control the amount of paint that comes out. So, all I had to do was paint. 

Many thanks to my house-mate, Mike, for helping me out with the painting. He basically stood behind the guitar with a sheet of wood in order to catch whatever flecks of paint flew past the guitar. Otherwise, I'd have to explain to my land-lord why I decided to cover parts of the house in a new coat of paint. To protect himself, he wore an old sweater, and a skirt that he fashioned out of bubble-wrap. I ended up spraying 3 coats of primer about 1 hour apart from each other. Each coat went on like a charm, so I have to say that I'm ultimately incredibly satisfied with my purchase. The finished product was smooth and evenly-coated. 

The day had gone off perfectly without a hitch, but knowing me and my luck, I had to screw it up somehow. What did I do this time, you ask? I realized I didn't have the proper means to clean out the primer from my paint gun. Primer, being slightly different from regular acrylic paints, can't be cleaned with just water. It needs either paint thinner, or even better, denatured alcohol (and before you ask, it's completely different from isopropyl alcohol). 

Of course, I didn't have either of those. If I didn't properly clean out my gun though, I would again risk permanent damage to the gun, so I had to get some of those cleaners as quickly as possible. So, I hopped into my car and drove off to the nearest paint store as if I was re-enacting a race from Need for Speed: Underground. 

30 panicked minutes later, I was back at home frantically cleaning out my spray-gun. I did the best that I could, but unfortunately, a lot of it had dried out by the time I got back. Hopefully it won't affect the finished product too much. 

Thanks for reading!

It Finally Happened...

I have finally received the right-angle drill! After about a month of intense life-changing events - wedding, comic-con, and a funeral - I have finally gotten around to reminding my co-worker that I needed to borrow this esoteric tool. Of course, when I borrowed it, the stars decided to not align properly (or maybe they did? )and I realized that the battery was close to dead and I had no charger. So I ended up having to wait another day before I could drill the hole. But one more day, relative to the 2 months of inactivity, isn't really that much. So, on a balmy August afternoon, I raced home after work with the charger and plugged in the Drill of Special Purpose +2, and prepared to work on the final step before painting.

Oh the irony though. It turned out, that the tool I had waited for was STILL too big to fit into the electronics cavity. Basically, my two months of activity was for wasted on false hope. However, a hole still needed to be drilled. As a spark of ingenuity (more of a "Why didn't I think of this sooner?"), rather than drill one hole straight across, I drilled two 1/4" holes at a slightly downward angle from both sides. They meet somewhere in between, and now I have a connected passage between the two cavities! Unfortunately, I also managed to scrape the drill up against the body of the guitar, so now there's a small blemish on what was once a perfectly smooth surface. That was probably karma for neglecting the guitar for so long.

How Quickly Time Flies...

Ah, I have finally made my return to this blog. I apologize, but it has been a long time since I've updated. Unfortunately, that is also the reason that my blog had remained so devoid of activity. Three weeks ago was my cousin's wedding, 2 weeks ago was Comic-Con, and 1 week ago I had a lot of household chores to catch up on due to my absence. Since weekends are the time that I devote to working on the guitar, very little progress had been made.

I know that last time, I said I was FINALLY ready to paint. However, like last time I realize yet another task must be completed before the guitar can be primed and painted. The output jack and the electronics cavity needs to have a connecting hole in between them to let wires pass through. Due to the size of the cavity and their location, however, this can only be achieved by a right-angle drill since a regular hand-drill can't fit in properly. Luckily, my coworkers have come to the rescue again and rode forth on shining steeds bearing a right-angle drill in their hands. Or at least they will when I finally remember to remind them at work to actually bring it to me. :/

So until I get it, all I can do is wait until I have the proper tool to get the job done. And then... painting? I shouldn't say that. I might jinx it.

Last weekend, I spent all of Saturday sanding my guitar. The process was a simple loop: 

1. Find cracks, holes, rough areas
2. Fill cracks, holes, rough areas with wood putty
3. Sand until smooth
4. Inspect surfaces
5. Repeat if necessary

Simple enough. But I ended up going through this loop about 5 times. It turns out that cracks are pretty easy to miss the first time around, despite the fact that I was even using a magnifying glass to help me find them. Truth be told, basically the entire guitar has been covered up with wood filler and sanded down.

At the time, I couldn't tell how much sanding was required. My hands were rough from working on the guitar, that I couldn't feel it very well. However, the other day I brought up the guitar into my room (to keep it in a safe spot while I was away) and was pleased to find that it was incredibly smooth. Perhaps I even over-sanded? 

So, the guitar surface is as smooth as silk, so now, the next step is (for real this time) is painting. Unfortunately, I won't be able to get to it any time soon. I have a wedding this weekend, and then San Diego Comic-Con the next. Since painting strikes me as an activity that will consume an entire weekend, I won't have a free one until the 21st. So, I'll be putting this blog on temporary hiatus. 

Thanks for reading!

Very short post here. I haven't had the time to make a post recently, and I'll be away from home in the coming weeks. First, I have a trip to Chicago for a wedding, and then the week after is Comic-Con. I did a lot of work over the weekend however, and I have a post coming about that. I should be able get to writing it tonight.